How To Fix Triton Router Won’t Turn On? (6 PROVEN Fixes!)

triton router won't turn on

Triton router is one of the popular power tools that use for making cutouts, sharp edges, cut joints, and decorative purposes.

It can be terrifying if your Triton router won’t turn on especially if you’re a beginner. So, let’s find out why does Triton router won’t turn on and how to fix it.

Triton router won’t turn on when the wires are broken off its connector, the commutator is burnt out, or when the brushes are worn off. To fix the Triton router won’t turn on, replace the brushes with new ones and clean or replace the commutator.

But there’s more to know about fixing the Triton router that won’t turn on.

So, in this article, we’ll figure out why the Triton router won’t turn on and troubleshooting tips to fix that.

Furthermore, I’ll answer some frequently asked questions about the Triton router as well.

Just keep reading.

Why Triton Router Won’t Turn On?

The Triton router won’t turn on because of several reasons. Some of them can be easily fixed by a simple DIY repair but for some, you’ll have to take it to the company or professionals.

Here’re some possible reasons why the Triton router won’t turn on,

  • Wires are broken off
  • The commutator is burnt out
  • Brushes are worn off
  • Corrosion of brushes
  • Wrong switch mechanism
  • Speed controller issue

The Triton router won’t work or start if it suffers any of the above issues.

Here’re the reasons that could affect for following issues of the Triton router.

Reasons For Triton Router FailureWhy Did Triton Router Fail?
Wires are broken offJammed wires or not placing wires correctly, animal attack
The commutator is burnt outThe armature is dirty or rusty
Brushes are worn offCorrosion of brushes
Wrong switch mechanismWires are not connected to the switch properly
Speed controller issueThe speed controller is broken

Sometimes you’ll need to tap on the machine to make it start but eventually, it’ll stop working permanently over time when the issue gets worse.

So, let’s discuss how to fix the Triton router to make it work again.

How To Fix Triton Router Won’t Turn On?

Many of the Triton router failures can be fixed by replacing parts. But first, you need to have a clear understanding of what sector has the issue.

I’ve seen so many people who replace parts blindly without knowing what the root cause for the Triton router won’t turn on. That’s just a waste of time and money.

Here’re the main methods you can use to fix the Triton router that won’t turn on. They are,

  1. Replace the brushes
  2. Clean the commutator
  3. Replace the commutator
  4. Check the continuity of power
  5. Turn the spindle and start it up again
  6. Connect wires to the start switch properly

So, let’s discuss each of the above fixes in detail to get a better idea about fixing the Triton router.

1. Replace Triton Router Brushes

Most of the time Triton router won’t turn on when the brushes are won off or broken. If your Triton router brushes are worn off, that can be a reason for the Triton router not working properly or won’t turn on.

You should replace Triton router brushes as soon as possible before other units get damaged due to corrosion.

You can easily remove the Triton router brushes using a screwdriver and replace them with new ones.

After replacing the brushes, give power and check whether the Triton router turns on. If you fixed everything perfectly the Triton router should turn on with no issues. But only if the issue was in brushes.

If the issue didn’t fix, probably you should go through the root course again and try to get the exact reason for the machine failure.

2. Clean The Commutator

When carbon or dust is deposited inside the commutator Triton router won’t work well. A dirty commutator is a big red flag for a Triton router.

Clean the deposit on the commutator well with 600-grit fine-grit sandpaper. go around and sand smooth to get any roughness off.

Give the commutator bit of undercut. Use a hacksaw blade and sharpen it slightly less than the width of the commutator slots for better.

Scrape out the copper particles without damaging the ends.

Once you remove all the dust, dirt, and carbon deposit from the commutator fix all this together and check whether the Triton router works fine.

3. Replace The Commutator

If your Triton router commutator is corroded or hard to bring back to life with sandpaper, better to replace it as soon as possible with a new one.

You cannot repair the commutator if it’s already burnt out. Better to take advice from professionals in your local store and buy a new commutator unit and fix it.

By replacing the commutator part, your Triton router won’t turn on the issue will be fixed if there is anything wrong with the previous commutator part.

But if didn’t go well, better to check back from the beginning to find the real reason for this nightmare.

4. Check The Continuity Of Power

 If your work area doesn’t have a stable power supply that causes your Triton router won’t turn on. Because stable and continuous power is a must to keep the machine working.

If the 2-pin plug of the Triton router doesn’t fit well into the power outlet, contact an electrician. Do not try to modify the power outlet or Triton router power unit by yourself.

Plus, quality branded extension cords when working with Triton router for outside projects.

When the power supply is continuous the switch will illuminate.

To check the continuity of power, connect the ohm meter active side on the power outlet and the end of speed control. Then monitor the meter.

Repeat the same process with a neutral cable. If you hear a continuity buzzer from the ohm meter that helps to identify if there is anything wrong with the power supply.

5. Turn The Spindle And Startup Again

Turning the spindle again and starting up the Triton router again is the simplest fix anybody can do to fix the Triton router won’t turn on issue.

Keep the ON/OFF switch in the OFF position and turn the shaft by 1/8 of a turn a little bit and try to start up the Triton router again to see whether it turns on.

If the router fires up, that’s an indicator of worn or damaged field wings which you should repair or replace immediately.

6. Connect The Wires to The Start Switch Properly

When the wires of the Triton router haven’t connected well with the router or when they are broken up, the Triton router won’t turn on.

Swap the position of the two brown wires and check whether the Triton router turns on. This will convert the speed controller to the ON/Off switch.

But it is a tricky method to identify whether you have any connectivity issues.

By following the above methods you’ll be able to fix the Triton router and use it again without going for a new one.

Most of the time, the Triton router won’t turn on because of carbon, rust, and sawdust deposition.

This is why a proper dust collection pipe system is a must for your woodworking area. To keep the machines clean and to use for a long time.

So, let’s have a look at the troubleshooting tips for the Triton routers to get any issue fixed with ease.

Triton Router Troubleshooting

The following chart helps you to identify Triton router symptoms at early stages and to fix them immediately without wasting the time.

SymptomReasonSolution
Triton Router doesn’t workBrushes are worn off, Brushes are corroded, No proper power supply, The Startup up switch is broken, and Motor and other components short-circuiteditedCheck and replace the power cable, Check the power outlet, Clean and repair the brushes, Contact the Repair center
Triton Router makes some noisesMechanical failure, Commutator is dirtyArmature is dirtyClean and repair the commutator, Clean and repair the armature, Replace the armature, Contact the Repair Centre
Triton Router runs slowThe commutator is burnt, The motor is over forced, The speed controller sets to lowReduce pushing forces, Change the speed settings, Sharpen the commutator, Contact the Repair Centre  
Sparking inside motorThe armature is short-circuited, Commutator is dirty, and Brushes are worn off or jammed  Clean and repair the commutator, Clean and repair the armature, Replace the brushes, Contact the Repair Centre  
Too much vibrationThe Cutter shank has bentLoose collectFit the collect tight, Install the collect adaptor properly, and Replace or repair the cutter
Triton Router Not winding or tight micro adjustmentsThe plunge selector is in a locked state, Plunge is lockedRelease the locked state of the plunge, Turn the plunge to Unlock state, and refer Handle Winder Plunge
Plunge is not lockingThe plunge lever is broken, Plunge is not positioned wellReplace the plunge lever, Re-position the plunge and lock it
Plunge cannot collect locked statePower is ONSwitch off power OFF
The startup switch is not workingPlunged to full depth and in the locked positionResale the plunge and reduce the depthReplace the switch

That’s it, folks, Now you have a clear idea about fixing the Triton router won’t turn on the issue, and many other issues related to the awesome woodworking tool.

Let’s answer some frequently asked questions as well.

Triton Router Switch Cover Stuck

The Triton router switch cover stuck when the switch plunged to full depth and it is in the locked position.

You can fix the Triton router switch cover stuck by releasing the plunge and reducing the depth. Or you can remove the screws and turn them to various angles and tap them with the rubber handle of a screwdriver.

Or you can slip the plastic section about 1/8” and jam it and make the switch open all the time and use the router for hand jobs. I recommend you try this only if the previous solutions didn’t go well.

Triton Router Won’t Turn On After Power Outage

The Triton router won’t turn on after a power outage may be because of the dust in the switch. Dust blocks the mechanisms of the power switch and prevents it from working.

To fix the Triton router won’t turn on after a power outage, Clean the switch well by dissembling the Triton router or replace it with a new one that doesn’t have issues with the switch lock.

If nothing worked well better to contact the repair center to fix your Triton router before things go worse.

How To Reset Triton Router?

Once things go wrong and you have fixed it by repairing the Triton router or by replacing a part, resetting is recommended to give a fresh start.

In the modern versions of the Triton router, there is a reset button which is mostly used when the micro adjustment clicks. It is either on the machine or in the circuit feeding the machine.

But most of the reset buttons of the Triton routers are so tiny and so hard to find especially if your vision is bad. Better to call for professional support before things went go wrong.

Did I cover all you wanted to know about: Triton Router Won’t Turn On

In this article, we have deeply discussed why the Triton router won’t turn on and how to fix that using the best and simplest methods possible. Most of the fixes are simple repairs with no expensive repair items.

The Triton router won’t turn on due to dust issues. When the dust, carbon, and dirt got trapped in the commutator, switch, armature, and other components, the Triton router gets stuck and won’t turn on or work properly.

Fix the Triton router by cleaning and repairing or replacing the parts.

Always make sure to refer instruction manual to see how to assemble and disassemble the Triton router correctly without making any mistakes.

Furthermore, I’ve answered some frequently asked questions as well.

Hope you have gained good knowledge about how to fix the Triton router won’t turn on using the correct methods.

Try to fix Triton router by yourself. Contact the repair center if things go out of hand. Most of the Triton router issues can be fixed easily without going for a new one.

Happy woodworking with a Triton router! Practice and experience make you perfect at any woodworking project with a Triton router.

Walter Parker is a woodworking enthusiast. He is passionate about woodworking projects & plays with woodworking tools having spent over 2 decades as a leader for Woodworking Planet. He wants to make people love woodworking! Read More About Him!

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